Pre-Fill Syringe Machines

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.

Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.

Pre-Filled Flush Syringe Filling and Capping Machine with Reverse System

Pre-Filled Flush Syringe Filling and Capping Machine with Reverse System - Top/ Bottom Filling Technology with Leak Proof Cap Sealing System Fill 3 ml to 20 ml volume flush syringes with 80 to 120 syringes per minute.

Key Features:- 

•     HMPL is pleased to introduce our groundbreaking Reverse Filling and Capping System for pre-engaged disposable pre-fill syringes.
•     This innovative system features a unique tip-enabled filling mechanism, ensuring leak-free filling.
•     The servo-driven and synchronized plunger rod retraction and filling system guarantees precise and efficient operation.
•     Additionally, our system offers both press fit and screw cap fitment options, providing flexibility for various requirements.
•     The automated syringe loading system and easy changeover for different syringe sizes further enhance operational efficiency.
•     With a rated throughput of up to 120 syringes per minute*, our system offers exceptional productivity.
•     Despite its high performance, our system maintains a compact footprint and comes with a synchronized security enclosure for enhanced safety.
•     Additionally, we provide a synchronized LAF station for improved environmental control.

Pre-Filled Syringe Filling & Stoppering Machine

Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre Filled Syringe Stoppering Machine, Pre Filled Syringe Sealing Machine, Pre Filled Syringe Plunger Insertion Machine, and Pre Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.

Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.

Key Features:- 

•     The machine is manufactured or developed accordance with GMP standards.


•     The structure is made of SS 304 or cladded with SS 304.


•     Rigid vibration free construction for trouble free performance.


•     Machine with out-feed trays for collection of syringe tub.


•     All contact parts SS 316L and non-contact parts are SS 304.


•     Machine suitable for different syringe size with help of change part and depends on characteristic of liquid.


•     Servo with syringes synchronized system for filling Accuracy.


•     Filling volume set with touch screen HMI.


•     Pneumatically controlled Stoppering mechanism.


•     Very easy & accurate electronic based volume setting of different pre-fill syringes.


•     Zero Dripping filling stations.


•     Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very


•     smooth kind of filling, filling material must be Fill Centrally in the Syringe.


•     Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in


•     the Syringes.


•     Low air machine stop sensor.


•     LAF stop machine stop sensor.


•     Door interlocking system.


•     A suitable expandable PLC with programming & 7” colour touch screen HMI.


•     The Pharma grade silicon tubes are used for filling & CIP/SIP.


•     There is a very less product change over time due to very less usage of mechanical parts.


•     All liquid contact parts easily removable for cleaning and sterilization purpose.


•     Machine with LAF which can maintain class 100 condition (OPTIONAL).


•     Co eccentric nozzles for quick filling of liquids.


•     For different heights of syringes, the whole assembly can be moved upwards & downwards.


•     Production counter is given with password protection for daily track report.


•     The faults can be detected on the PLC touch screen HMI and can be attended easily.


•     The output speed can be appeared on HMI screen.


•     Very less mechanical adjustment required due to the special design.


•     User friendly and very less maintenance required.


•     NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual


•     filling nozzle flushes nitrogen before filling followed by filling operation.


•     Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC


•     motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.

Pre-Filled Syringe Filling & Stoppering Machine

Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre Filled Syringe Stoppering Machine, Pre Filled Syringe Sealing Machine, Pre Filled Syringe Plunger Insertion Machine, and Pre Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.

Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.

Key Features 

•     The machine is manufactured or developed accordance with GMP standards.
•     The structure is made of SS 304 or cladded with SS 304.
•     Rigid vibration free construction for trouble free performance.
•     Machine with out-feed trays for collection of syringe tub.
•     All contact parts SS 316L and non-contact parts are SS 304.
•     Machine suitable for different syringe size with help of change part and depends on characteristic of liquid.
•     Servo with syringes synchronized system for filling Accuracy.
•     Filling volume set with touch screen HMI.
•     Pneumatically controlled Stoppering mechanism.
•     Very easy & accurate electronic based volume setting of different pre-fill syringes.
•     Zero Dripping filling stations.
•     Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very
•     smooth kind of filling, filling material must be Fill Centrally in the Syringe.
•     Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in
•     the Syringes.
•     Low air machine stop sensor.
•     LAF stop machine stop sensor.
•     Door interlocking system.
•     A suitable expandable PLC with programming & 7” colour touch screen HMI.
•     The Pharma grade silicon tubes are used for filling & CIP/SIP.
•     There is a very less product change over time due to very less usage of mechanical parts.
•     All liquid contact parts easily removable for cleaning and sterilization purpose.
•     Machine with LAF which can maintain class 100 condition (OPTIONAL).
•     Co eccentric nozzles for quick filling of liquids.
•     For different heights of syringes, the whole assembly can be moved upwards & downwards.
•     Production counter is given with password protection for daily track report.
•     The faults can be detected on the PLC touch screen HMI and can be attended easily.
•     The output speed can be appeared on HMI screen.
•     Very less mechanical adjustment required due to the special design.
•     User friendly and very less maintenance required.
•     NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual
•     filling nozzle flushes nitrogen before filling followed by filling operation.
•     Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC
•     motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.